How to Build a Workshop Bench from Pallet Wood

Looking for an affordable and sustainable way to upgrade your workshop? Building a workshop bench from pallet wood is one of the best woodworking projects for beginners and DIY enthusiasts. With just a few basic tools and some reclaimed pallets, you can create a strong, functional, and eco-friendly bench for your workspace.

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📏 Dimensions

• Length: 150 cm (59″)
• Width: 60 cm (24″)
• Height: 85 cm (33.5″)

This size makes it perfect for most home workshops, garages, or garden sheds.

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📋 Materials & Tools

Materials

• 4 × Legs – 85 cm (33.5″)
• 4 × Long aprons – 140 cm (55″)
• 4 × Short aprons – 50 cm (20″)
• 8–10 × Pallet slats – 150 cm (59″) for the top
• 6–8 × Pallet slats – 140 cm (55″) for the lower shelf
• 65 mm (2½”) wood screws
• Wood glue

Tools

• Hand saw or circular saw
• Drill & bits
• Tape measure & square
• Sandpaper or sander

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🪵 Step-by-Step Instructions

1. Build the Leg Frames

Connect 2 legs with 2 short aprons (top & bottom). Repeat to make two identical side frames.

2. Connect the Frames

Use the long aprons to join the two leg frames together, forming a strong rectangular frame.

3. Add the Top

Screw the pallet slats across the top frame. Leave small gaps (3–5 mm) between each board for expansion.

4. Optional Shelf

Attach pallet slats across the lower aprons to create a storage shelf for tools and materials.

5. Finish

Sand the entire bench smooth, removing rough edges. Apply oil, stain, or varnish to protect the wood and give it a polished look.

Related: Cheap DIY Workshop Workbench Plans for Beginners

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✅ Benefits of a Workshop Bench From Pallet Wood

• Low cost – pallets are often free or very cheap.
• Eco-friendly – reusing wood reduces waste.
• Customizable – adjust dimensions to suit your space.
• Practical – provides a sturdy work surface and extra storage.

📌 Final Thoughts

This workshop bench plan is a great project for anyone who enjoys woodworking on a budget. With simple tools and reclaimed pallet wood, you’ll have a durable bench that will last for years.